ZF Electronic is a professional custom PCB assembly manufacturer and we have done turnkey PCB Assembly service from 2003. We own a PCB factory, a PCB assembly workshop (6 SMT lines, 2 DIP lines, 2 AOI, Reflow/Wave soldering ovens, X-Ray tester etc.) and a experienced components sourcing team in Shenzhen China.
Our electronic printed circuit board assembly service could support our customers from prototype PCB assembly to big volume PCB assembly production. As a PCB assembly manufacturer, our aim is to provide highest possible quality electronic board assembly service with affordable price in quick lead time.
. SMT assembly, Thru-hole assembly, hybrid assembly
. 0201, fine pitch and BGA assembly
. BGA would pass X-Ray inspection
. AOI, ICT (In-Circuit Test), FCT (Functional Circuit Test) and X-Ray inspection
. IC Programming (burn-in)
. Quick prototyping
. ISO9001, IATF16949, RoHS and IPC-A-610F compliant
PCB Assembly Process and Capabilities
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PCB Assembly Process
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PCB Assembly Capabilities
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PCB Assembly Machines
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Material Receiving → IQC → SMT Line Loading → Solder Paste Printing → Visual Inspection → Automatic Chip Mount → Visual Inspection → Reflow Soldering → Visual Inspection & Automated Optical Inspection (AOI) → SMT QC Sampling → PTH Line Loading → Plated Through Hole Assembly → Wave Soldering → Touch Up → Visual Inspection → PTH QC Sampling → In-Circuit Test (ICT) → Final Assembly → Functional Test (FCT) → Packing → OQC Sampling → Shipping
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Max Board Size: 510mm*460mm
Board Type: Rigid PCBs, FPC board, Rigid-flex PCB, Metal core, Rogers PCB,etc
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6 GKG Automatic Solder Paste Printers
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SMT & Thru-hole & Hybrid Assembly
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6 Panasonic High-speed SMT Machines
6 Yamaha Multi-functional SMT Machines
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01005, 0201, BGA 0.3mm pitch, QFP 0.3mm pitch
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1 Reflow Oven & 1 Wave Soldering Oven
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Lead-free - RoHS
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2 AOI (Auto Optical Inspection) Machines
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Visual Inspection, AOI, In-Circuit Test (ICT), Functional Test (FCT), All BGA X-Ray inspected
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1 X-Ray Tester
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Other Techniques: Customized/special assembly, Conformal coating, nano water-proof technology, IC Programming, Mechanical Assembly, etc.
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Test and Packing Room
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Components Procurement
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Components Procurement
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Full turnkey (We provide all components)
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Partial turnkey (Customers provide the main components and we provide the rest)
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Kitted/Consigned (Customers provide all components for assembly)
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Files Required
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Files Required
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Specification
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Gerber files*
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Gerber files in format of RS-274X for PCB fabrication
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BOM file*
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BOM file in excel format for components sourcing and PCB assembly. It should include the components basic information: Reference Designators, Quantity, Part number, Description, etc.
Click to download our BOM Template for reference.
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Pick & Place file*
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Also known as Centroid file or XY data. It describes the position and orientation of all the surface mount parts and it can help us to quickly programming the SMT assembly machines.
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Assembly drawing
(if you have)
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It includes the positions and polarities of the components designators which can help us better understand your assembly needs, correcting some ambiguous or even mistaken placements, and ends up with an excellent job
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Testing Guide & Test Fixtures
(if you have)
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To ensure the boards quality, we can test the boards following the provided testing guide & test fixtures before shipping.
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Programming files & Programming tool
(if necessary)
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We could do IC programing for our customers if required.
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Ms. Thea